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 2 LPM 12v 24a
Heavy-Duty Hydrogen Generator

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Hydrogen Generator Research and Development

Thank you for taking the time to visit our Hydrogen Generator website. There are many resources on the web for researching hydrogen generators. Your biggest question right now is if you should buy or build a hydrogen generator. While we cannot make the determination for you, we can provide information about both approaches that may help you in making that decision.

There are some people who are trying to achieve 100% hydrogen fueling systems (aka Water Car) which post on the forum. While we have yet to see anyone attain that goal yet, there are some members on the board who can talk you through that if you are seeking it. For the most part though, Hydrogen Generator will assist you in completing supplementary systems.

There are many hydrogen generator plans on the internet today. Some are free, most are not. Some are very basic and meant for experimentation and others are more industrial that can last for years of use. HydrogenGenerator.cc focuses its time on supporting the Tero Cell which creates a durable hydrogen generator that can be used for industrial applications and will withstand the test of time. Other hydrogen generator plans are constructed out of glass jars and the idea of putting glass into a vibration prone environment seems that the hydrogen generator will break apart in a short time of use.

Another concern in planning your hydrogen generator is if it is a single cell or multi cell hydrogen generator. Why is this significant? Single cell hydrogen generators place 12-14 volts in a single chamber. Much of the energy is turned into heat and the temperatures rise in your engine compartment to nearly 200 degrees. You are not making hydrogen at that point, but steam wich is not the goal. A multi cell hydrogen generator spreads the voltage across multiple cells so you are at nearly 2 volts per cell. This allows the electrical path to be extended and have a flow to it and the result is less heat and certainly not steam. If you are buying a cheap hydrogen generator, your first question should be, "Is your hydrogen generator a single cell unit or multi cell unit because I heard single cell units have heat problems."

Some members joing the group to argue the validity of putting hydrogen generators on-board vehicles. The basic argument is that you can't get more energy out of something than you put into it. Keep in mind that we are offering a more complete burn of the gasoline or diesel fuel loads and creating an earlier burn which offers more power on the downward stroke. For a diesel, slam on the gas pedal and what comes out of the tail pipe? Black smoke. What is that? Unburned fuel. Hydrogen injection allows a more complete burn of the fuel load, less emissions, more power and better fuel economy as a result. And don't just take our word for it, talk the members who have re-created our plans and have accomplished the goal.

Is it worth doing? We put the Tero Cell on our company Landrover Discover 4.0L Gasoline engine and went from 14 mpg to 23.03 mpg. Other members are reporting significant gains as well.

There are many types of hydrogen generators. We offer plans on the Tero Cell but there is also the Joe Cell , Smackbooster, Water4Gas and many more are discussed in the forum.

Hydrogen Generators either produce hydrogen and oxygen seperately from water, or together known as HHO, Hydroxy, Brown's Gas or Hydrogen / Oxygen Gas.

There are many metals that can be used to make your hydrogen generator. We recommend stainless steel 316L. Hydroxy is corrosive to metal and soft metals like lead and aluminum are easily worn away. Stainless steel is cheaper than exotic metals such as gold, platinum and palladium.

Plate spacing is key in determining the efficiency of your hydrogen generator. There are many variables though, such as how many amps you are allowing to be drawn into your system. The more amps, the larger gap you want. The less amps, the closer together you want your plates.

Distilled water is used as there are no minerals within it. If you used tap water, electrolysis would draw those minerals and they would be attached to your plates which would make them less efficient.

There are many electrolytes that can be used. Never use baking soda as it emits toxic and deadly gasses as well as creates a mud that clogs up your system. KOH or Potassium Hydroxide is recommended at 33% by weight (90% flake). IE - 4 lbs of 90% flake would be mixed in with 1 gallon of water. Don't breathe in the fumes and wear rubber gloves while mixing. Do this outside, never indoors. Other electrolytes can be used, but it seems everyone switches to KOH after experimenting with NaOH, salt, etc.

Your hydrogen generator should be sized to produce half a liter per minute, per liter of engine size.

You can measure your output of liters per minute by filling an ice chest with water. Fill a one liter bottle with water. Place the bottle under the water in the ice chest. Run your gas exit tubing under water and time how long it takes to fill the bottle of water with gas (displacement). If it takes two minutes to fill one liter bottle, then you are producing half a liter per minute. This looks like 0.5 LPM. Always refer to gas per minute as liters per minute.

Once you have established your output in LPM, then you can measure your amps with an inline ammeter. The number of amps per liter per minute shows the efficiency of your hydrogen generator. 1 LPM at 11 Amps is most desireable. Beat that and notate what you've done to achieve it and run to the patent office.

Never, ever let your hydrogen generator draw as many amps as it wants. Most people control the amperage by using a PWM Controller also known as a DC motor controller. This will minimize heat issues and maximize production and amps per LPM.

A bubbler is used to strip off the electrolyte from the gas as well as a way to prevent combustion into your hydrogen generator.  However, several forum users have reported that they experienced this even though they were using a bubbler.

Always use a flashback arrestor at the end of your gas exit hose to prevent an explosion in your hydrogen generator.

When injecting into a vehicles, inject after the MAF sensor on the rubber elbow that connects your air filter with the air intake.  Never drill into the elbow while it is still connected to your air intake as shavings will be sucked into your engine.

Freezing weather is an issue for you bubbler water, add 20% alcohol to mitigate. KOH electrolyte does not freeze.

Below: This hydrogen generator was built using the plans found in our forum.  It produces 2 LPM @ 22 Amps.

Hydrogen Generator

 

Below: This hydrogen generator was built using the plans found in our forum.

Below:  A system built by Umpqua Energy, Inc.

Diesel Hydrogen Injection

 

Below:  This is a Cornish Hydrogen Generator
Hydroxy Doesn't Burn, It Explodes

 

Xado Prevents and Repairs Hydrogen Embrittlement
Hydrogen embrittlement occurs when hydrogen interacts with steel under heat and pressure. Hydrogen atoms are smaller than the molecular structure of steel so hydrogen is forced into the steel and methane pockets are created which expand and contract which cause weak points in the steel and it can eventually break down. Many hydrogen generator companies do not address this issues. We use Xado to protect and repair the engine from the damaging effects of hydrogen embrittlement.

More Info
: Documentation - White Paper - FAQ


PWM Controller Prevents Thermal Creep and Blown Fuses
PWM Controllers on the market today melt down after a short time of use because they are rated incorrectly for CONTINUOUS USE. We keep the heat generating parts away from the main circuit board. Secondly, we disperse the heat with a simple yet proven method to keep the mosfets cool. Finally, we ventilate the pwm controller so that any radiant heat is evacuated away from the mosfets as soon as possible. We will be releasing our pwm controller soon into the hands of beta testers, sign up now to be considered. More Info


Sand Sports Was Skeptical Too! Until They Tried it... and received over 35% increase in MPG.
In our opinion, there is no better test than a stranger procuring your hydrogen generator, installing it, testing it for themselves and reporting on amazing miles per gallon achievements... and then writing about it in a National magazine! They tested on a 2003 GMC 3500 4X4 Dually Crew Cab with an automatic transmission on highway without a trailer, on highway with a trailer and on steep mountainous roads without a trailer.

 

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